Sustainable building construction

Bögl hall system

We plan and build value-stable and systematized logistics and production halls. Thanks to our multiple DGNB Gold certifications, these meet a wide range of sustainability standards.

The halls are constructed according to the modular principle, in which we prefabricate our prefabricated parts to exact dimensions in the factory. This guarantees us the shortest possible construction time. Despite the high level of offsite manufacturing, there is 100% scope for individual customization.

Core elements of hall construction are component designs developed by us, such as the standardized column. This significantly saves resources thanks to efficient reinforcement and high-strength concrete. In nine of Germany's 16 federal states, it is already mandatory to install a PV system on buildings. Our hall systems are therefore designed with the supports in such a way that the resulting loads can be transferred. Connections between the roof support structure and the columns are form-fit and force-fit, which makes it easier to dismantle the system at a later date.

The concrete for the prefabricated parts of the hall is produced using the company's own mixing plants. Max Bögl is the only company in the construction industry to have such a plant. This means that the cross-sections of the precast elements can be made as small as possible, which significantly reduces CO2 emissions compared to other high-strength concretes. The seamless cooperation between internal departments such as Research and Development, Raw and Materials and Precast Plants enables a reduction in emissions for our optimized concrete components such as base wall elements, columns, beams, girders, trusses or purlins.

The logistics and production halls have new heating and ventilation concepts, in which the clever combination of the construction or building envelope and the technical building equipment (TGA) creates an ecologically and economically valuable building. They thus meet all legal, subsidy-related or special customer requirements such as the GEG, EG 40, EG 55 or passive house. Geothermal energy, the interplay of air and water as well as water and brine can be used for heating.

With the Bögl natural heat storage system, we offer customers another innovative product that can also be integrated into the heating system we have developed. By combining the elements of air, water and earth in conjunction with fans, the building can be operated all year round in an energy-efficient, reliable and low-maintenance manner.

We deliver the components just-in-time, thus saving space requirements for storage areas. Assembly directly from the trailer also results in less packaging waste. Thanks to pre-production, we avoid larger deliveries of steel, concrete or formwork and thus actively protect surrounding and adjacent locations and neighborhoods. Our unique connection to rail and waterways also enables sustainable delivery of the components.

The savings are made possible, among other things, by a special formulation for the main emitter, the floor slab. Here, the GWP is around 121 kg CO2 eq/m3, which already corresponds to level 3 of sustainable concretes according to the CSC. This formula was verified with an EPD from IFT Rosenheim.

Innovative design concepts to reduce the use of resources and materials

As part of our ongoing sustainability efforts, we pursue the clear goal of making targeted use of structural analysis and developing a sustainable design when optimizing components. This enables us to make considerable savings in resources and materials. This approach extends across all phases - from production and transportation through to assembly.

The results speak for themselves: this holistic approach has enabled us to reduce the amount of reinforcement by more than 50% without compromising the stability and robustness of the components. Such success is the result of our many years of experience in the precast industry and our consistently high quality standards in terms of concrete and production processes. Our expertise enables us to realize sustainable construction projects by combining innovative solutions with the highest quality standards

System parking garage

Thanks to the integral planning of the system parking garage - in which a team from sales, calculation, purchasing, project and site management and maintenance work together - and the associated optimal use of materials, we enable a resource-saving and equally economical implementation.

The construction methods of our system variants are modular and can therefore be quickly adapted to customer requirements. Individual components of the system parking garage are used several times. For example, the trapezoidal profile sheet, which is used to accommodate our highly efficient LED lighting, is used both as a cable duct and as a structural reinforcement for the ceiling beams. This reduces the amount of material used.

Depending on the planning of a car or van Car Parks, standardized solutions are taken into account in the development of the building. This means that production can be ramped up quickly and the overall construction time reduced.

We have developed a concrete with our own approval especially for use in system parking garages. As this prevents the penetration of chlorides even without a protective layer, we can completely dispense with a subsequent coating.

The system parking garage is designed in such a way that the steel structure is exclusively bolted together. This makes it easier to dismantle later. The holes for the threaded rods are drilled and glued in with millimetre precision by a specially developed drilling carriage, so that the supports can simply be bolted and anchored to the foundations. This means that only final assembly is required on the construction site.

Special buildings

In view of the increasing demand for space, we are seeing a trend towards the realization of multi-storey, large-scale industrial and production buildings. Numerous projects that we have already completed confirm this assumption. Our π-panels were used for the construction of the ceilings in all of these multi-storey buildings.

Thanks to our philosophy and our modular principle with versatile components and smooth interaction between various departments, we at Max Bögl are able to meet a wide variety of requirements when building upwards. Building Construction, for example, with our own production facilities such as the precast plants and steel construction, as well as specialist departments such as the technical office and the building services department, are involved in the realization of special buildings together with other parties.

π-Panels

Our demand for standardized products enables industrial production and the associated assurance of outstanding quality - such as with our π-sheets.

The complete production of all components in our factories shortens transportation routes and reduces CO2 emissions. We also produce digital twins for all π panels, which offer the following advantages:

■ more detailed planning

■ Project-specific customization

■ More effective implementation

Thanks to our high level of concrete expertise, our own modern test laboratories, the latest production technologies and the exclusive use of endless coils in the mesh welding system (MSA), we have been able to reduce the proportion of reinforcement by up to 15 % and the number of individual parts by 66 %. Standard parameters allow the use of steel formwork that can be used for years. This allows us to produce π-slabs more sustainably. By using our self-compacting concretes, we actively protect our employees and thus increase their satisfaction (see chapter 6.1 Sustainable materials and construction systems). The detailed planning also ensures a high level of accuracy when determining the required amount of concrete, so that no residual quantities are left over. The special dimensions of the π-slabs allow transportation with normal trucks. Special transportation with an escort vehicle is therefore not required. They are also stackable, which simplifies transportation by train.

Our industrial production and the associated standardization avoid additional work on the construction site, which increases the effectiveness of the construction process and saves resources. In addition, the reinforcement for the in-situ concrete can already be transported on the precast element. This saves separate list or storage mat transports as well as several crane lifts.